Зображення сторінки
PDF
ePub

entire length as well. Therefore, fit tight, for brazing, and trust the liquid brass to find its way through the entire joint without fail.

Borax is the flux usually employed for all kinds of brazing. For commercial work on a large scale, boracic acid is used as it is cheaper than borax, being purchased in a granular form, in bulk, by the keg or barrel. For the uniting metal, some alloy of copper and zinc is universally employed. When other substances, such as silver is used, the operation becomes known as "hard soldering," as described elsewhere.

The particular alloy used for brazing, is called "spelter," and consists of equal parts of copper and zinc. For different operations it is necessary to use either a harder or softer alloy, hence the proportions of metals vary in the alloy according to the following table:

[merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][ocr errors][merged small][merged small][ocr errors][merged small][merged small][merged small][merged small][merged small][ocr errors][merged small][ocr errors][merged small]

In a number of dictionaries, the proper metal for brazing is given as "Fine Brass, one part; Zinc, one part." This means that the copper in the brass receives another portion of zinc, thus making the alloy softer and lowering the melting point.

In commercial brazing, it is frequently profitable to mix the spelter with the proper proportion of boracic acid as found by experiment to be necessary. Then, the mixture is placed over or upon the parts to be brazed, and subjected to heat sufficient to melt the brass. As soon as the brass is seen to flow, "run," the workman calls it, the

article is removed from the fire and the surface-if it will allow-is rubbed or scraped with a piece of metal or with a scratch brush to remove the flux and a portion of the superfluous brass. In many cases the scraping can not be permitted owing to the nature of the work, but whenever possible, it should be done as the flux comes off much easier when hot than after it gets cold.

The manner of applying the spelter and borax also differs with the work to be done. When a plain ring is to be brazed, it is sufficient to hang the ring on the end of a wire or a rod of iron and place a bit of spelter and borax inside the ring which has been placed so that the part to be brazed is downward. Usually the spelter and borax can be deposited in some angle of the work, or, upon some flat surface which will keep it in place during the heating operation. Sometimes, however, this is impossible, as in brazing a wire. In such cases, select a bit of spelter which is long enough to bend up U-shaped so it could be hung over the wire. The borax can readily be made to adhere by warming the wire.

It is best to heat rather slowly, in order that the joint may be brought to a dull red heat without burning any. portion, or without any part remaining too cold. When the heat is forced so that one portion of the metal is hot enough to melt the spelter that happens to be on it, while another part of the joint is below the melting part of spelter, there is little possibility of securing a perfect joint. Heating evenly is absolutely necessary. It must be insisted upon or there will be no good work done in brazing.

Brazing can be done with any source of heat which will melt the spelter, but a properly arranged gas flame is the best that can be provided. The writer has more

than once done work in an excellent manner in a pile of coals in an open fireplace with the hand-bellows as a source of air pressure. Indeed, upon one occasion, in a hunter's camp, a hatchet, split through the poll to the very eye, was successfully brazed with a bit of soft brass wire used for snaring fish. The flux was a bit of borax from the medicine chest, and the brass melting fire was a kettle full of coals set just inside the camp door and banked with wet clay to approximate a smith's forge. The necessary blast was supplied by a cone of birch bark, the large end of which was daubed with clay tightly into a hole in the wall of the camp. The small end of the cone led into a little clay passage which conducted the wind pressure into the bed of coals. No better working outfit could be desired for the limited work to be done.

When a smith's forge is to be used for brazing, use a charcoal fire, if possible. If bituminous coal must be used, coke enough of it to do the work, as the sulphur in the soft coal is not conducive to good brazing any more than it is to good welding, although a fair job of brazing may be done in an ordinary green coal fire by letting the coal remain without stirring while the brazing is being done.

If the work permits of being readily handled, make a sort of pit or crater in the pile of coal on the forge, and blow a few minutes until all the visible smoke and gas has ceased. Then lower the work carefully into the crater and blow very lightly, taking care that the spelter is in place and that it is not crowded away by the melting of the borax. Heat slowly and evenly, allowing the fire to lie without blast for short intervals. This permits the work to "soak" in the heat, as it is called by the workmen, resulting in very even heating of the work.

The workman should have at hand a small pointed rod or wire, with which to poke into place any bit of spelter which may shift its position and at the instant of melting, the spelter may be made to flow quickly and in the direction desired, by pressing the bits of spelter, one at a time, against the hot surface of the work. A row or group of spelter granules seem a good deal like sheep. Let one start to run, and all the others quickly follow. A bit of spelter forced against the hot metal receives its heat much quicker than when lying loose, and, as soon as one particle melts, it flows around the others, permitting them to receive heat and melt very quickly, hence the seeming following in the leadership of the first granule to melt. The work can be brazed at a considerable lower heat if a little care is taken to start the spelter a-flowing, as above noted.

In brazing in the smith's forge, it is well to hold the work "high up," that is, do not let it rest on the coal, but keep it suspended between the banks of incandescent fuel so that heat must reach all parts by radiation instead of a part by convection, as would be the case were the work to rest directly against the hot coals. When large work is to be handled, of course the above will not apply, and direct contact with the coal of the part to be brazed must be prevented by the work being supported at other places, leaving the working portion free and clear.

When considerable brazing is to be done, build a special furnace for that work alone, and, if possible, do the heating with gas. A blast of air will be necessary but a very small blower, similar to that used for a portable forge, will do all that is required. The diagram contained in Fig. 1, shows plainly the construction of a small homemade furnace for brazing. This furnace may be built up

[merged small][ocr errors][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][merged small][ocr errors][merged small][merged small][merged small][merged small]
« НазадПродовжити »