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Brass parts, reaming holes in, 258

rings, making thin, 305

working tools, and how to use them, 503
Broaches and broaching, 260

some points about, 265

Broaching, interesting job of, 262

its relation to sheet-metal work, 267

operation of, 261

Bronze, brass, and copper dies, 477

Brown and Sharpe tool-rooms, 39
Burner shells, perforating, 484
Burning cutters, 237

Burnishing aluminum, 498

Burred-edged bottoms, seaming them, 441

Bushing holes, button method for locating, 43

locating and finishing in large jigs, 48

Button method for locating drill bushing holes, 43

[blocks in formation]

jigs, 35

Chief factors in machine manufacturing, 160

Chucks for eccentric straps, 340

for gasoline engine cylinders, 342

for holding pulleys in the turret lathe, 170-172

for turning eccentric rings, 338

two eccentric cams, two-nose,

Circular forming tools, 253

notes on, 501

shearing machines, 456

341

shells, large drawing dies for, 391

Clamp for die and tool-makers' use, 509

Cloth, hollow cutters for punching, 297

Coins, dies for, 468-469

Cold swaging process, 479-482

Collet spring chucks, 310

[blocks in formation]

Combination dies for embossed work, 475

Compound dies for parts of telephone transmitter cases, 423
Constructing simple drill jigs, 43

special, devising and, 300

Construction and design of novel drill jigs, 106

of milling machines, improvements in, 122
Copper, bronze, and brass dies, 477
Corkscrews, machine for twisting, 327

Cost vs. longevity of the sub-press, 463
Counterbores, 254

Counterboring, 254

large casting in drill-press, facing and, 352

Cup centres, finishing, 222

Curling and wiring processes, 447

deep shells, 452

punch and die, 452

the edges of circular shells, 447

of drawn shells, 450

Cut-off and forming tool, hand for the speed-lathe, 315
Cutters, assortment of milling, 232

burning, 237

classified, milling, 224

degree of hardness in, 241

end mill, 227

gang milling, 235

hardening, 239

and tempering, 239

heating, 240

and hardening large, 243

holding inserted blades of milling, 229

injury in hardening, 241

inserted teeth, 228

interlocking, 235

lead bath for, 241

limits of inaccuracy in, 229

making milling, 235

plunging, 241

regrinding of, 231

sand-blasting, 242

selecting a set of, 232

shell and end milling, 234

side clearance in, 228

speeds and feeds of, 236

spindle surface, milling, 234

standard styles and sizes of, 226

steel for, quality of, 231

suggestions for milling with, 238

test for hardness in, 242
undercut teeth, 226

Cutters, use and abuse of milling, 230

warping, 241

Cutting dies for aluminum, 495

edges desirable for boring tools, number of, 246

leather, cloth, and paper with dinking cutters, 397
soft-rubber articles, 506

Cylinders, boring cast-iron, 509

Cylindrical perforating, attachment for, 433

DAYTON Swaging machine, 485

D

Decorated-sheet metal articles, drawing, 369
Deep hole drilling, 244

shells from sheet metal, drawing, 393
Deflecting device for seaming machines, 443
Degree of hardness in cutters, 241
Depreciation in machine-shops, 514

in shops, causes of, 514

Depth to which shells may be drawn, 368

Design and manufacture of milling cutters, 226

Designer, the, 29

Device for turret-lathe, 190

Devising and constructing special tools, ability to, 300

Dies, and tool-makers' clamp, 509

art goods, 468-478

bending and drawing, 496

[blocks in formation]

Dies, improved piercing, 388

machine for filing, 358

making hobs and sinking embossing, 476
making kink for, 314

milling machines, use of, 357

patterns, modelling intricate, 472

piercing and spreading, 385

punching and curling, 399

without waste in, 380

shaper for, 358

shearing, 373

sinking attachment for, 358

with hobs, 468-478

slotter, small, 360

small hole finishing, 374

special machines for accurate work on, 355

sub-press, action of, 466

triple-acting, 410

water or fluid, 474

Difficulties encountered in working aluminum, 492
Disks, armature, piercing and perforating, 437

cutting armature, 453

of large diameters, 454

Double horning and seaming, 443

seaming bottoms on heavy work, 447
machine for irregular articles, 445
of bottoms on special work, 447
irregular can bottoms, 443

round can bottoms, 441

Doubt as to the utility of milling machines, 128
Drawing aluminum shells, 496

and forming decorated sheet-metal articles, 369
annealing and lubricating shells in, 368

a sharp corner under a shoulder, 502

deep shells from sheet metal, 393
dies, for aluminum, 495

way to construct, 370

shell from thin metal, lubricant for, 510
Drawn shells, finding the blanks for, 369
work processes for, 367

Drill bushing holes in large jigs, locating, 48
button method for locating, 43

notes, 252

press and boring fixtures, 208

boring rig, 212

cup centres, finishing, 222

facing and counterboring large castings in, 352

flat tables, boring, 220

job, a, 306

Drill-press, milling in the, 311

round tables, machining, 222

Drilling and tapping attachment for turret lathe, 183
deep holes by Pratt and Whitney method, 249

holes in helical surface, 313

jigs, constructing large, 96

simple, 43

for acetylene gas-burners, 68

an aluminum base casting, 92

a spiral line of holes around a cylinder, 106
bearing bracket, 62

cams, 78

cast-iron impression rollers, 98
dovetailed slide bracket, 101

drilling and countersinking, 76

drilling and hobfacing, 83

drilling and tapping, 115

multiple cam body, 81

nailing-machine cross-head, 96

odd-shaped casings, 70

power-press bolster, 102

round castings in pairs, 74

small accurate work, 89

spider castings, 115

the speed lathe, 66

typewriter bases, 85

indexing dial for small cams, 109

intricate and positive, 81

novel, 118

design and construction, 106

points to remember when making, 104
simple, 42

fourteen-hole, 59

special milling and, 354

their use, simple, 64

with indexing fixtures, 109, 111, 114

job on the planer, 308

set of milling and, 348

small thread dies, jig for, 325

types of simple jigs, 55

Duplicate work in screw machine, method for finishing, 195

E

ECCENTRIC Cams, two-nose chucks for machining, 341

rings, chucks for turning, 338

straps, chuck for machining, 340

Effects of work accomplished by swaging, 491

Eli Whitney, 19

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